Upgrading Obsolete Controls Equipment: A Cost-Effective and Sustainable Solution
by Jeff Himes
In the dynamic field of material handling, operational efficiency and equipment reliability are paramount. As technology continues to evolve, many companies are confronted with the challenge of maintaining equipment that relies on outdated control systems. While replacing material handling systems that are 15 to 20 years old may seem like the logical choice, a more cost-effective and sustainable alternative exists: upgrading the obsolete control components.
Upgrading the electrical controls of existing material handling systems is significantly more economical than investing in brand-new equipment. The costs of new systems extend beyond the purchase price, encompassing expenses related to the removal of old equipment, the installation of new systems, prolonged downtime during the changeover, re-commissioning, and training personnel on the new controls. In contrast, upgrading only the obsolete control components allows companies to retain their current mechanical systems, which are often still in good working order. Mechanical components typically remain functional for longer periods and do not have defined obsolescence dates, unlike electrical components. Moreover, an upgrade can be completed more quickly than a full system replacement, minimizing operational disruptions and reducing productivity losses.
In addition to being cost-effective, upgrading obsolete controls is a more sustainable choice. The manufacturing of new material handling equipment consumes significant amounts of raw materials and energy. By choosing to upgrade, companies reduce the demand for these resources, thereby lessening their environmental impact. Extending the life of existing mechanical systems through control upgrades also helps avoid premature disposal, further reducing industrial waste as facilities continue to age.
Additionally, modern control systems and electric motors are typically more energy-efficient than their predecessors. Retrofitting older machinery with newer, more efficient motors and controls can lead to substantial reductions in energy consumption and a corresponding decrease in carbon emissions. This not only contributes to environmental sustainability but also generates measurable savings on energy costs.
Enhancing and upgrading obsolete control systems in material handling equipment is a prudent investment for companies seeking to enhance efficiency, reduce costs, and operate in a more sustainable manner. By opting for tailored control system upgrades, companies can improve the performance of their existing equipment without incurring the significant costs and environmental impacts associated with new machinery. This approach enables businesses to remain competitive, environmentally responsible, and make the most of their existing assets.
viastore North America specializes in upgrading control systems for material handling equipment, offering customized solutions that meet the specific needs of each client. With extensive experience in modernizing obsolete controls, viastore can help companies enhance the efficiency and reliability of their existing systems while minimizing downtime and disruptions. By leveraging cutting-edge technology and industry expertise, viastore ensures that upgrades are implemented seamlessly, delivering both immediate improvements and long-term value.
